Molykote Solutions for Lubrication Problems

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Molykote
Solutions to your Lubrication Problems




Molykote Solutions to your Lubrication Problems.



Rolling-Elements Bearing
User ProblemsRequirementMolykote Solutions
Short life due to high loadsMulti-purpose grease with MoS2Molykote
BR2 Plus
Ability to operate at extremely low temperatures ( to -70C )Low to moderate loads and speedsMolykote 33
Short life due to high temperatures ( up to 160C continuous )Moderate to high loads and low to moderate speedsMolykote
FB 180
Short life due to very high temperatures ( up to 180C continuous )Moderate to high loads and high speedsMolykote
BG 20
Short life due to very high temperatures ( up to 200C continuous )Low to moderate loads and speedsMolykote 44
Short life due to extremely high temperatures ( up to 250C continuous )Resistant against solvents and other aggressive chemicalsMolykote
BG 87
Short life due to extremely high temperatures ( up to 230C continuous )Heavy duty and chemically resistant greaseMolykote
FS 3451
Short life due to extremely high temperatures ( up to 230C continuous )Low to moderate loads and speedsMolykote 7348
Need for operation in very high vacuum environmentService temperatures from -35 to +250CMolykote
HP-300
Lubricant failure because of aggressive environmental influenceService temperatures from
-35 to +250C

Service temperatures from
-35 to +250C

Service temperatures from
-40 to +200C

Service temperatures from
-40 to +230C
Molykote
BG 87

Molykote
HP-300

Molykote
FS 1292

Molykote
FS 3451
NoiseService temperatures from -40 to +150CMolykote
BG 555



Shaft/Hub Connections
User ProblemsRequirementMolykote Solutions
Stick-slip and damage during assembly and running-inDry film lubricant coating


Pretreatment with solid lubricants

Adhesive pretreatment assembly paste
Molykote
D 321 R

Molykote
G-Rapid Plus

Molykote
G-n Plus
High wear, stiff operation, fretting corrosion, increased tolerancesMulti-purpose grease with MoS2

Extreme pressure MoS2 grease


Fretting corrosion
Molykote
BR 2 Plus

Molykote
Longterm 2 Plus

Molykote P 40
Short life and lubrication intervals owing to wet environmentWhite long-life and water resistant grease

Extreme pressure and water resistant grease
Molykote
Longterm W2

Molykote
Longterm 2 Plus



Steel gear wheels in open gears
User ProblemsRequirementMolykote Solutions
High wear, pitting or corrosion on gear wheels running at low to medium speeds (up to 2 m/s)Adhesive pretreatment assembly paste

Pretreatment with solid lubricants

Protection against fretting corrosion

Adhesive grease against fretting corrosion

Protects against wear due to high loads

Synthetic grease with solid lubricants
Molykote
G-n Plus

Molykote
G-Rapid Plus

Molykote
TP 42

Molykote G 67


Molykote
165 LT

Molykote 1122

High wear, pitting or corrosion on gear wheels running at high speeds (up to 6 m/s)Good water and moisture resistant grease (spray)

Adhesive grease in difficult operating conditions
Molykote
S-1004

Molykote 1122




Plastic gear wheels in enclosed gears
User ProblemsRequirementMolykote Solutions
Running-in damage, stick-slip, scuffing, seizureWhite synthetic grease with solid lubricants

General purpose grease for plastic lubrication
Molykote
PG-30L

Molykote
PG-602
High wear and short life owing to high temperatures or heavy loads.
Swelling, shrinking, stress cracks, change in strength characteristics due to inadequate lubricant
White silicone grease for wide temperature range

White synthetic grease with solid lubricants for extreme pressure

White silicone grease with solid lubricants

Semi-synthetic grease for enclosed plastic and steel gears

General purpose, semi-synthetic grease

General purpose grease for plastic lubrication

Synthetic grease with solid lubricants for extreme pressure
Molykote
PG 21

Molykote
PG-30L

Molykote
PG 54

Molykote
G 68

Molykote
PG 75

Molykote
PG-602

Molykote
YM-103



Seals and Packings
User ProblemsRequirementMolykote Solutions
Damage due to lubrication failure under aggressive environmental influencesResistant against solvents and other aggressive chemicals

Silicone compound resistant against solvents and gases

Chemically resistant fluoro-silicone grease

Molykote
BG 87

Molykote 111


Molykote
FS 3452
Shrinkage, swelling and stress cracking due to lubricant incompatibilityWhite synthetic grease with solid lubricants compatible with many plastics

Synthetic grease with noise dampening capacity

Low temperature synthetic grease compatible with many plastics

Synthetic grease compatible with many plastics, protects against stress-cracking formation

General purpose silicone compound
Molykote
PG-30L

Molykote
EM-50L

Molykote
EM-60L

Molykote
BG 87


Molykote 111



Steel gear wheels in enclosed gears
User ProblemsRequirementMolykote Solutions
Running-in damagePretreatment assembly paste

Dry film lubricant coating

Molykote
G-Rapid Plus

Molykote
D 321 R
Wear, pittingsMoS2 additive for gear oils

Adhesive, semi-fluid mineral oil grease

Synthetic grease with solid lubricants
Molykote
M 55 Plus

Molykote
Longterm 00

Molykote 1122

Short life due to high temperatures,high load in helical steel drive gearsGood oxidation and thermal stabilityMolykote
L-1115-ISO 150
Short life due to high temperatures (=75C) in helical steel drive gears in food processing plantGood oxidation and thermal stability
Food grade
Molykote
L-1115 FG-ISO 150
High maintenance cost due to frequent oil changes in worm gears that are difficult to accessSynthetic food grade gear oilMolykote
L-1146 FG-ISO 460
Corrosion protection in worm gears made out of bronzeNo sulphur phosphorous EP additivesMolykote
L-1146-ISO 460
Steel gears in area of a food processing plant, prone to frequent washdownsFood grade
High resistance to water emulsification
Molykote
L-1115FG-ISO 150



Sliding contact bearings made of metal
User ProblemsRequirementMolykote Solutions
Stick-slip and damage during assembly and running-inDry film lubricant coating


Adhesive pretreatment assembly paste

Pretreatment assembly paste

Molykote
D 321 R

Molykote
G-n Plus

Molykote
G-Rapid Plus
Scuffing, scoring, high wear.
Short life due to high load
Multi-purpose grease with MoS2

Extreme pressure MoS2 grease

Molykote
BR 2 Plus

Molykote
Longterm 2 Plus
Short life and lubrication intervals owing to wet environmentWhite long-life and water resistant grease

Extreme pressure and water resistant grease
Molykote
Longterm W2

Molykote
Longterm 2 Plus



Sliding contact bearings made of plastic
User ProblemsRequirementMolykote Solutions
Running-in damage, stick-slip, scuffing, seizureWhite synthetic grease with solid lubricants

Extreme pressure synthetic grease paste

General purpose grease for plastic lubrication
Molykote
PG-30L

Molykote
PPE

Molykote
PG 602
High wear, stiff operation, stress cracks, swelling, shrinking, effect on hardness due to inadequate lubricant, short life owing to high temperatures or high loads White silicone grease for wide temperature range

White synthetic grease with solid lubricants for extreme pressure

White silicone grease with solid lubricants

General purpose, semi-synthetic grease

General purpose grease for plastic lubrication

Synthetic grease with solid lubricants for extreme pressure
Molykote
PG 21

Molykote
PG-30L


Molykote
PG 54

Molykote
PG 75

Molykote
PG 602

Molykote
YM-103




Linear sliding guides
User ProblemsRequirementMolykote Solutions
Stick-slip and damage during assembly and running-inAdhesive pretreatment assembly paste


Pretreatment assembly paste


Multi-purpose grease with MoS2


Extreme pressure MoS2 grease


Molykote
G-n Plus

Molykote
G-Rapid Plus

Molykote
BR 2 Plus

Molykote
Longterm 2 Plus
Scuffing, scoring, high wear, short life due to high loadMulti-purpose, moderate load and food grade ( USDA H1 ) grease

Synthetic grease for high loads on metals


General purpose, semi-synthetic grease


White synthetic grease with solid lubricants for extreme pressure

Silicone grease for plastics with wide temperature range
Molykote
G-4500

Molykote
G-4700

Molykote
PG 75

Molykote
PG-30L

Molykote 33

Short life and lubrication intervals owing to wet environmentWhite long-life and water resistant grease


Extreme pressure and water resistant grease

Molykote
Longterm W2


Molykote
Longterm 2 Plus
Fretting corrosionWhite, extreme pressure solid lubricant paste

Adhesive lubricant against fretting corrosion
Molykote DX


Molykote G 67




Linear motion guides
User ProblemsRequirementMolykote Solutions
High lubricant usage with oil lubricationCoat with AF Coating then apply thin film of DX pasteMolykote
3402 C + DX
High wear due to intermittent operation or by small movementDry film lubricant for short trave distancesMolykote 3402 C
Insufficient accuracy as a result of surface rolling and wearApply both lubricants due to increased loads

Apply both lubricants due to high loads and medium speeds
Molykote
3402 C + DX

Molykote 3402 C + Longterm 2 Plus



Chains
User ProblemsRequirementMolykote Solutions
High wear and short service life caused by high temperatures or heavy loads Semi-synthetic chain oil


High temperature synthetic chain oil


Service temperatures from -30 to +250C

High temperature / low friction synthetic chain oil, up to +250C

Adhesive / low friction synthetic chain oil, up to +250C

Solvent free high temperature chain oil
Molykote
S-1500

Molykote
S-1501

Molykote
S-1502

Molykote
S-1503

Molykote
S-1504

Molykote
CO 220
High wear and short service life due to insufficient lubrication at high speedsAdhesive chain lubricant with MoS2Molykote
MKL-N
High wear and short service life caused by extreme temperatures or heavy loadsDry lubrication by solid lubricants up to +450CMolykote
M 30
High wear and corrosion due to heavy loads and wet environmentsBlack chain lubricant for grease nipples

Adhesive paste for normal and stainless steel chains
Molykote 1122

Molykote P 40

High wear and corrosion due to high water washoutHigh resistance to water emulsification
High film strength
Molykote
L-1460FG
High wear and short service life caused by very low temperaturesFood grade
Pour point < -60C
Molykote
L-1468FG



Planetary roller screws
User ProblemsRequirementMolykote Solutions
Contamination as a result of high lubricant delivery during oil lubricationDry film, oil resistant lubricantMolykote
7409
Increased wear caused by lubricant oxidation or decomposition at extreme temperatures or under aggressive ambient conditionsSilicone grease for high and very low temperatures

Silicone grease with wide temperature range

Chemically resistant fluoro-silicone grease
Molykote 33



Molykote 44


Molykote
FS 3451
Wear caused by high centrifugal forces at the bearing guide system as a result of high speedsGeneral purpose grease


Synthetic grease for high speeds
Molykote
Multilub

Molykote
BG 20



Bolts, Studs
User ProblemsRequirementMolykote Solutions
Fretting and seizure on bolts made of austenitic stainless steelWhite assembly paste

Black, metal-free assembly paste

Dry film lubricant coating
Molykote D

Molykote P 74

Molykote
D 321 R
Fretting and seizure on bolts with galvanized surfaceVery low assembly torque


Dry coating preferred
Molykote
G-Rapid Plus

Molykote
D 321 R
Broken bolts and stripped threads owing to scatter of friction coefficientConsistent assembly torque

Dry film lubricant coating
Molykote 1000


Molykote 7405
Fretting and seizure on bolts exposed to low to medium temperatures and corrosive environmentsMetal-free lubricating pasteMolykote P 40
Broken bolts due to stress cracks on thread surfaces

Seizure or broken bolts due to unsuitable lubricants

Seizure or broken bolts due to high temperature and corrosive environments
High temperature threads ( nickel alloys )

Multi-purpose copper paste

High temperature antiseize paste
Molykote P 37


Molykote
P 1600

Molykote
HSC Plus



Press-fit-Joints
User ProblemsRequirementMolykote Solutions
Difficult and time consuming assembly because of stick-slip; scuffing, scoring or component damage during press-fittingAdhesive pretreatment assembly paste

White assembly paste

Pretreatment with solid lubricants
Molykote
G-n Plus

Molykote D

Molykote
G-Rapid Plus



Maintenance, Repairs
User ProblemsRequirementMolykote Solutions
Difficult dismantling owing to corrosion and rust' 5 in 1 '

Penetrating oil
Molykote Multigliss

Molykote Supergliss
Contaminated componentsMetal / Brake cleanerMolykote Metal Cleaner
Stick-slip and damage during assembly and running-inAdhesive pretreatment assembly paste

Pretreatment with solid lubricants
Molykote G-n Plus


Molykote G-Rapid Plus
Corroded components due to corrosive environmentAdhesive copper pasteMolykote
Cu-7439 plus
Seized or broken bolted connectionsWhite assembly paste

Pretreatment with solid lubricants

Consistent assembly torque

High temperature threads ( nickel alloys )
Molykote D

Molykote
G-Rapid Plus

Molykote 1000

Molykote P 37

Wear, pittings and noiseMoS2 additive for motor and gear oilsMolykote A
CorrosionDry, transparent corrosion protectorMolykote Metal Protector Plus
Difficult applications which are not equipped with grease nipplesLow viscosity solid lubricant dispersionMolykote Omnigliss
Short life and lubrication intervals owing to wet environment.Adhesive lubricant dispersionMolykote Polygliss-N
Welding spots on welding tools and metal surfacesTransparent, water based fluidMolykote S-1000
Sticking of molded componentsNon silicone release fluidMolykote S-1001
Dust contamination in electrical componentsElectrical contact cleanerMolykote S-1002
Damage of drills and componentsCutting fluidMolykote S-1003
Sticking of rubber, metal and plastic partsSilicone release agent and lubricantMolykote
Separator Spray
Repair damaged galvanized surfacesCorrosion protective dry film coatingMolykote L-0500



Vaccum pumps, Air compressors
User ProblemsRequirementMolykote Solutions
Short lubricant lifetime, faulty pump performanceGood oxidation and thermal stabilityMolykote
L-0610
Short service life due to high exposure to water vapour in food processing environmentFood grade
High resistance to water emulsification
Molykote
L-1668FG
Short service life due to varnish built upGood oxidation and thermal stabilityMolykote
L-0246
Short service life due to high temperaturesSynthetic base oil (PAO)


Food grade


Synthetic base oil (PAG/POE blend)
Molykote
L-1246

Molykote
L-1246FG

Molykote
L-3232
Short service life due to very high temperatures and pressures (as in piston compressors)Synthetic base oil (POE)Molykote
L-4646



Hydraulic pumps
User ProblemsRequirementMolykote Solutions
Extend service lifeGood oxidation and thermal stabilityMolykote L-0346
Short service life due to water emulsificationHigh resistance to water emulsification

Food grade
Molykote L-1346

Molykote
L-1346FG
Low pourpoint oilWide temperature range (-60 to +250C)Molykote
L-1368FG
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Secunderabad - 500 015.
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Page Last Updated: 8/23/2014 10:33:01 AM

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